Two opportunities seeing you in Louisville on the Furnaces North America

Joerg Demmel • May 22, 2020
At least two opportunities seeing you in Louisville on the Furnaces North America


The FNA 2020 Technical Conference Committee  under the lead of Mr. Tom Morrison, the CEO of MTI Management and the FNA Producer, is excited to announce, that the presentation Why CFC-Fixtures are a Must for Modern Heat Treaters“ submitted for consideration, has been accepted as one of the technical sessions to be presented at Furnaces North American 2020 in Louisville, Kentucky this October.

 

See you in Louisville on Booth #120 and in my presentation.


The presentation you find here as a download:

https://www.high-temperature-concept.com/Publications


Feel free to reach out or explore more at High Temperature Concept to learn how we can help you implement these cutting-edge solutions.

By Joerg Demmel June 12, 2025
“𝗖𝗙𝗖-𝗙𝗶𝘅𝘁𝘂𝗿𝗲𝘀 𝗺𝗮𝗸𝗲 𝗳𝗶𝗿𝘀𝘁 𝘁𝗶𝗺𝗲 𝗲𝘃𝗲𝗿 𝗮𝘂𝘁𝗼𝗺𝗮𝘁𝗲𝗱 𝗽𝗮𝗿𝘁 𝗮𝗻𝗱 𝗳𝗶𝘅𝘁𝘂𝗿𝗲 𝗵𝗮𝗻𝗱𝗹𝗶𝗻𝗴 𝗽𝗿𝗼𝗰𝗲𝘀𝘀-𝗿𝗲𝗹𝗶𝗮𝗯𝗹𝗲 𝗽𝗼𝘀𝘀𝗶𝗯𝗹𝗲. 𝗚𝗿𝗲𝗮𝘁 𝘀𝗮𝘃𝗶𝗻𝗴𝘀 𝗶𝗻 𝘁𝗶𝗺𝗲, 𝗺𝗼𝗻𝗲𝘆 𝗮𝗻𝗱 𝗾𝘂𝗮𝗹𝗶𝘁𝘆 𝗮𝗿𝗲 𝗽𝗼𝘀𝘀𝗶𝗯𝗹𝗲 𝗰𝗼𝗺𝗽𝗮𝗿𝗲𝗱 𝘁𝗼 𝘀𝘁𝗲𝗲𝗹 𝗳𝗶𝘅𝘁𝘂𝗿𝗲𝘀.” The video shows some insights.
By Joerg Demmel June 4, 2025
At High Temperature Concept, we’re always striving for most effective and efficient CFC Fixtures and Racks for our customers. There are above all two main preconditions why we can suggest this. First, our founder Jorg Demmel is one of the Pioneers of CFC Fixtures and the only one with a PhD in this field. Furthermore, he and his team developed between 1995 and 2002 in Stuttgart a new generation of Fixtures: A new Technology by German engineers reshaping how parts are handled and treated in high temperature environments . Second, he decided partnering in the field of CFC Workpiece Carriers with Americarb, an US based CFC developer and manufacturer. Driven by the clear idea: Serving American heat treaters best with custom designed CFC Fixtures manufactured in the USA . The result: best-in-class CFC Fixtures and Racks with best Performance, Quality and Prize. Today Dr. Jorg Demmel likes to introduce the 10 Advantages of CFC Fixtures . His knowledge arose over now three decades serving for the industry leaders like Mercedes, Bosch, Rolls Royce or MP Materials, just mentioning a few. We recently came across an insightful presentation by Dr. Jorg Demmel explaining the remarkable benefits of CFC fixtures, and we’re excited to share these insights with you. Whether you’re in aerospace, automotive, or any industry reliant on heat treatment, understanding these advantages can save you time, energy, and money. Table of Contents 1. What Are CFC Fixtures? 2. The 10 Advantages of CFC Fixtures 3. How CFC Fixtures Improve Product Quality 4. Energy Efficiency and Cost Savings with CFC Fixtures 5. Why Choose CFC Fixtures for Your Heat Treatment Shop? 6. Frequently Asked Questions About CFC Fixtures What Are CFC Fixtures? Before diving into the benefits, let's briefly clarify what CFC fixtures are. These are specialized racks and fixtures designed for high-temperature heat treatment processes. Unlike traditional steel baskets, CFC fixtures are engineered to be lightweight, modular, and extremely durable — tailored to improve workflow and reduce operational costs. The 10 Advantages of CFC Fixtures Dr. Jorg Demmel highlighted the ten core benefits of using CFC fixtures in heat treatment applications. Here’s a closer look: 1. Five to 12 Times Lighter CFC fixtures drastically reduce the weight burden on your equipment and operators. Whether modular or monolithic, they are significantly lighter than conventional steel racks — making manual handling easier and opening the door to potential automation. 2. Uses Five Times Less Energy Because of their lightweight design and their increased strength at higher temperatures, CFC fixtures require far less energy during the heat treatment process. This translates to a major reduction in your facility’s energy consumption and costs. 3. Up to Two Times More Net Load Capacity You can load more parts per cycle thanks to the efficient design smaller volume and strength of CFC fixtures. This boosts your throughput without compromising safety or quality. 4. Up to 30% Less Processed Cycle Time Speed matters. CFC fixtures help shorten heat treatment cycles by improving heat transfer efficiency and minimizing downtime — allowing you to process more parts in less time. 5. Five Times Longer Life Cycle Durability is a key factor. These fixtures outlast traditional baskets, meaning fewer replacements, less downtime, and long-term savings. 6. Up to 90% Less Rework Thanks to superior design and material quality, parts handled in CFC fixtures require far less rework, reducing waste and improving overall productivity. 7. Up to 90% Less Product Distortion One of the biggest headaches in heat treatment is part distortion. CFC fixtures minimize this risk, ensuring your parts come out closer to their intended specifications. 8. Automation Friendly With manual handling minimized, CFC fixtures integrate seamlessly with automated systems, boosting consistency and safety. Reason why: CFC doesn’t change dimensions and form in technical vacuum and inert gas atmospheres. 9. Reduced Hard Machining Since the parts suffer less distortion and damage, hard machining steps after heat treatment can be significantly reduced. 10. Enhanced Quality Control CFC fixtures contribute to a more consistent and higher product quality, meeting the stringent demands of industries like aerospace and automotive. The scatter of the measured values for CHD, structure, hardness, etc. in one batch is by experience lower than in conventional steel fixtures. How CFC Fixtures Improve Product Quality When quality counts, the stability and precision of your fixtures are critical. CFC fixtures offer consistent support and spacing for parts during heat treatment, which drastically reduces distortion and defects. This means fewer rejected parts and higher satisfaction from your customers. Energy Efficiency and Cost Savings with CFC Fixtures Energy consumption is one of the highest costs in heat treatment operations. Thanks to their lightweight and thermally efficient design, CFC fixtures help reduce energy use by up to 80% compared to traditional fixtures. This efficiency, combined with longer fixture lifespan, means substantial savings for your shop year after year. Why Choose CFC Fixtures for Your Heat Treatment Shop? At High Temperature Concept, we believe in investing in technologies that deliver real-world benefits. CFC fixtures don’t just promise improved performance — they deliver measurable advantages, including: Lower operational costs Improved throughput Better product quality Reduced environmental impact Switching to CFC fixtures is an investment that pays off quickly and keeps giving back over the long haul. Frequently Asked Questions About CFC Fixtures What materials are CFC fixtures made from? CFC fixtures are crafted from high-quality Carbon Fiber Reinforced Carbon designed to withstand extreme temperatures and mechanical stresses, ensuring durability and reliability. Can CFC fixtures be customized for different parts? Absolutely! Their modular design allows easy customization to fit a wide variety of parts and applications, making them versatile for any heat treatment shop. How much energy can I expect to save? Typically, energy consumption drops by up to 80%, largely due to the reduced mass and improved heat transfer properties of the fixtures. Are CFC fixtures compatible with automation? Yes, their lightweight and standardized design makes them ideal for integration with automated handling systems. CFC is a unique material with a C.T.E. value around zero. The first material I know which allows easy and reliable automatic handling in heat treatment processes. Up to fully integrated material flow solutions between soft and hard machining. How do CFC fixtures reduce product distortion? By providing stable and uniform support during heat treatment, they minimize thermal stresses that cause part deformation. By providing stable and uniform support during heat treatment, they minimize thermal stresses that cause part deformation. The main secret is a design with reduces the fixture volume to a minimum and gives the products optimal chemical, thermal and mechanical conditions during heat treatment. At High Temperature Concept, we’re excited about how CFC fixtures can revolutionize heat treatment operations across industries. If you’re looking to save energy, improve product quality, and reduce cycle times, exploring CFC technology could be the next big step for your shop. Feel free to reach out or explore more at High Temperature Concept to learn how we can help you implement these cutting-edge solutions.
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4th Advantage CFC-Fixtures can reduce the process cycle times up to 30 % | Process diagram example
By Joerg Demmel April 3, 2025
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3rd Advantage CFC-Fixtures can carry up to 100 % more net load | CFC Rack Run for MP Materials | HTC
By Joerg Demmel March 27, 2025
This post offers impressive insights into the 3rd decisive Advantage of CFC-Fixtures & Racks for Heat Treatment that nobody else reveals: High Temperature Concept.
2nd Advantage CFC-Fixtures 5 times less energy | CFC Rack Test at Schmetz | High Temperature Concept
By Joerg Demmel March 20, 2025
This post shows impressive insights about the 2nd decisive Advantage of CFC-Fixtures & Racks for Heat Treatment that nobody else shows you, High Temperature Concept
1st Advantage “CFC-Fixtures are 5 to 10 times lighter ” | Wiha CFC Rack | High Temperature Concept
By Joerg Demmel March 13, 2025
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By Joerg Demmel October 17, 2019
The design of a new CFC fixture is the most crucial requirement for the success of a new Fixture Application in terms of quality and efficiency. Three different design levels are introduced, as well as HTC's Best-in-class approach. Two CFC fixture applications, for Wiha nd Modine. are introduced.
By Joerg Demmel August 21, 2019
Direct Synthesis of Technological Material Graphene from Greenhouse Gas Carbon Dioxide – Publication in ChemSusChem The general public knows the chemical compound of carbon dioxide as a greenhouse gas in the atmosphere and because of its global-warming effect . However, carbon dioxide can also be a useful raw material for chemical reactions. A working group at Karlsruhe Institute of Technology (KIT) has now reported on this unusual application in the ChemSusChem journal. They are using carbon dioxide as a raw material to produce graphene , a technological material which is currently the subject of intense study. The combustion of fossil fuels such as coal and oil produces energy for electricity, heat and mobility, but it also leads to an increase of the amount of carbon dioxide in the atmosphere and therefore to global warming. Cutting this causal chain is what motivates scientists to search for alternative energy sources but also for alternative uses of carbon dioxide. One possibility could be to see carbon dioxide as an inexpensive raw material for the synthesis of valuable materials, feeding it back into the reusability cycle – maybe even in a profitable way. An example can be found in nature. During photosynthesis in the leaves of plants, the combination of light, water and carbon dioxide creates biomass, closing the natural material cycle. In this process, it is the job of the metal-based enzyme RuBisCo to absorb the carbon dioxide from the air and make it usable for the further chemical reactions in the plant. Inspired by this metal enzyme-based natural conversion, researchers at KIT are now presenting a process in which the greenhouse gas carbon dioxide together with hydrogen gas is converted directly into graphene at temperatures of up to 1000 degrees Celsius with the help of specially prepared, catalytically active metal surfaces. Graphene is the two-dimensional form of the chemical element carbon, which has interesting electrical properties and is therefore an option for new future electronic components. Its discovery and workability in 2004 led to worldwide, intensive research and earned the discoverers, Andre Geim and Konstanin Novoselov, the Nobel Prize for Physics in 2010. The two removed the graphene manually from a block of graphite using tape. Several working groups at KIT have collaborated to present a method in the ChemSusChem journal for separating graphene from carbon dioxide and hydrogen by means of a metal catalyst. “If the metal surface exhibits the correct ratio of copper and palladium, the conversion of carbon dioxide to graphene will take place directly in a simple one-step process,” explains the head of the study, Professor Mario Ruben, from the Molekulare Materialien working group at the Institute of Nanotechnology (INT) and the Institute for Inorganic Chemistry (AOC) at KIT. In further experiments the researchers were even able to produce graphene several layers thick, which could be interesting for possible applications in batteries, electronic components or filter materials. The working group’s next research goal is to form functioning electronic components from the graphene thus obtained. Carbon materials such as graphene and magnetic molecules could be the building blocks for future quantum computers, which enable ultra-fast and energy-efficient calculations but are not based on the binary logic of today's computers. Ref.: Concepción Molina-Jirón, Mohammed Reda Chellali, C. N. Shyam Kumar, Christian Kübel, Leonardo Velasco, Horst Hahn, Eufemio Moreno-Pineda & Mario Ruben: "Direct Conversion of CO₂ to Multi-Layer Graphene using Copper-Palladium Alloys" 2019. DOI: 10.1002/cssc.201901404
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